Thousands asked to stay inside after toxic chlorine leak in Texas

 May 21, 2025

An ordinary morning in Freeport, Texas, was upended by piercing sirens and a yellow gas cloud that sent thousands scrambling for shelter.

Authorities ordered residents of Freeport and the surrounding communities of Clute and Lake Jackson to shelter in place after a significant chlorine gas leak erupted from the Olin Plant B industrial facility, injuring four workers and igniting widespread concern. According to Daily Mail Online, the breach prompted emergency sirens at 9:00 a.m. local time, with the leak contained about 45 minutes later, though the shelter order remained in effect as a precaution.

The chlorine release, described by officials as a Level 3 incident, was serious enough that toxic gas extended beyond the Olin facility to neighboring communities. Olin Corporation confirmed the shelter-in-place directive and described it as a necessary safety measure, while local police and emergency management officials scrambled to reassure the public that further risk was being monitored.

Four Workers Hurt As Gas Spreads

Images from the scene painted a stark picture: clouds of yellow gas billowed from plant machinery, with first responders working to secure the area. Four workers sustained injuries, with one remaining hospitalized. The injured worker, reportedly a long-serving employee at Plant B since 1990, was described by union representatives as “alert and awake,” and is expected to recover fully.

The Lake Jackson Police Department, responsible for overseeing part of the impacted area, stressed the seriousness of the situation by labeling it an “active Level 3 chlorine release.” This classification means the gas had moved outside the plant and posed a risk to a broader section of the community.

Chlorine gas is a potent irritant, even at low concentrations. Health authorities warned that exposure can cause irritation to the eyes, nose, and throat. At higher concentrations, victims face more severe risks, including lung injury and pulmonary edema, a potentially fatal condition.

Residents, Schools, And Businesses Impacted

Freeport, a city of more than 10,500, quickly entered lockdown mode. Residents were instructed to remain indoors, close all windows and doors, and switch off air conditioning to avoid drawing contaminated air inside. The order extended to schools, including those in the Brazosport Independent School District, which is located about 10 miles from the Olin plant.

School officials responded decisively to warning sirens, ordering all doors to remain closed and announcing that students would not be released until authorities issued an all-clear. The district used social media to keep parents updated, stating, “We will provide updates as soon as we receive additional information.”

Community Response And Ongoing Precautions

Reports from residents on social media described the physical effects of chlorine exposure, with several noting a strong smell and a burning sensation in their eyes. One resident posted, “The smell is so strong all in Clute and Lake Jackson. Eyes feeling the burn.” Authorities reiterated their advice for residents to stay indoors and remain vigilant until further notice.

Olin Plant B is a major component of Dow Texas Operations, a large industrial complex that produces not only chlorine but also other chemicals like caustic soda, industrial bleach, hydrochloric acid, potassium hydroxide, and hydrogen. These products are essential for manufacturing plastics, paper, and detergents and for municipal water treatment.

A spokesperson for the City of Freeport Emergency Management Office told KHOU11, “At this time, there is no immediate threat to the surrounding community.” However, officials emphasized that the situation was still being closely watched.

History Of Recent Chemical Incidents In Texas

This incident is the latest in a string of chemical emergencies in Texas. In October 2024, a hydrogen sulfide leak at a Pemex plant in Deer Park led to orders for Pasadena and Deer Park residents to shelter in place. That leak, involving a colorless and highly toxic gas, resulted in at least one death.

A month before the Deer Park incident, a pipeline fire in La Porte, Texas, triggered evacuation orders when a vehicle struck a valve. These back-to-back events have fueled criticism from environmental groups and local residents, who argue that industrial safety protocols remain insufficient despite repeated disasters.

What’s Next For Freeport And Surrounding Areas

The chlorine leak in Freeport injured four workers sent one to the hospital and forced thousands of residents, students, and workers to shelter indoors as hazardous gas drifted through several communities. The Olin Plant B incident marks yet another chemical safety challenge for Texas, raising questions about emergency preparedness and industrial oversight.

Officials are maintaining the shelter-in-place order for Freeport, Clute, and Lake Jackson until air quality is confirmed to be safe. Residents are expected to remain indoors and await further guidance. As emergency crews continue to monitor the air and investigate the cause, community members and local authorities remain on high alert for any potential aftereffects.

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